sepak

1/105-107 Stanley Rd 2565 Ingleburn, AUSTRALIA
Phone: 61 2 9618 1455

Category: Cook Chill Systems

Australian made Commercial Cooking Kettles

Posted on 11 Jul, 2016

Sepak Industries based in Ingleburn NSW Australia has been designing and manufacturing stainless steel food grade Commercial cooking Kettles for over 20 years. Their design philosophy is based on efficiency of operation such as:

  • Labour cost saving by reduction in handling. This is usually achieved by installing transfer systems and weighing system.
  • Consistent quality of food produced by using automation system whereby recipes can be stored in memory and called up on whenever needed.
  • Every kettle larger than 100L is fitted with cleaning spray balls (2 spray balls for kettles with agitator) which can be connected to Sepak Industries food grade pump to spray cleaning agent on the interior of the kettles hence reducing need for operator to manually scrub the kettles. This system works well with Rua Kura Australian made cleaning agents.
  • Every system Sepak Industries designed is expandable for future expansion.
  • Energy efficient.

Cooking Kettles by SepakAustralian Cooking KettlesCooking Kettles 2Sepak Australian Cooking KettlesCooking Kettles Australian Made

Sepak Industries Cooking Kettles ranges from 50L capacity to 5000L or more depending on batch sizes. The heat source can be of Electricity or Steam with optional cooling system.

Sepak Industries Largest Cook Chill System!

Posted on 28 Apr, 2016

Ever heard of a 1000kg Cook Chill System for low temperature slow cook? Sepak Industries proudly present our largest Cook Chill system with 1000kg product cooking and chilling capacity. This is achieved from our commitment to Research and Development and continual improvement of our Food Processing systems while maintaining a reliable and high quality products.

Cook Chill Systems by Sepak

These Cook Chill systems incorporate Sepak Industries Automation system for ease of use.

COOK CHILL SYSTEM FEATURES:

  • Australian design and Australian made
  • No hot spot, UNIQUE Dynamic fluid circulation is the secret of Sepak Industries Cook Chill systems which ensures that the hot water is circulated all around the products
  • All stainless steel internal components including valves, hence can be CIP (Clean In Place)
  • Built in paperless chart recorder
  • High efficiency heat exchanger/s
  • One touch control or fully customizable with recipe based computer program

OPTIONS:

  • Cook only or Cook and Chill
  • Removable Tumble drum with removable cooking shelves
  • Hot and Cold water recovery tanks fully integrated into the control system
  • Any size cook tank
  • Multiple cook tanks with single controller to save cost

 
 

Red Wine Jus Production Automation System

Posted on 16 Jul, 2015

Sepak Industries has successfully completed a design, supply and installation of 120L per day Red Wine Jus system for a major commercial Catering food supplier in Sydney Australia. The system description is as follows;

1.0 FUNCTIONAL DESCRIPTION:

The system designed was to produce approximately 1500L combination of Water, Bones, and Vegetables (note: not total quantity produced). The water may be Pre-Boiled and to be simmered at 83oC by adjusting the temperature controller. This product is expected to be cooked for a period of approximately 12 Hours. After this simmering period of 12 hours, we expect that there will be approximately 1000L of stock which is then to be pumped to a Reduction Pan. The left over fat on top of the stock can be manually removed by an operator or at the end of transfer of the stock to the reduction pan. The control system incorporates Sepak Industries’ automation system for ease of operation.

The Reduction Pan is designed to evaporate approximately 1000L of Stock and Wine combination in 12 hours to produce desired consistency of Jus (approximately 120L to 180L), and fitted with Sepak Industries designed and manufactured Hygienic Scrapped surface agitator.

Stainless  Steel Jus System

2.0 SCOPE OF SUPPLY:

The system supplied will be supply and installation of Jus Plant as described above and consists of major components as below;

  1. 2 only 1000L Stock pots manufactured by Sepak Industries, and Bone baskets can be inserted from top.
  2. 1 only 1000L Reduction pan design and manufactured by Sepak Industries in stainless steel 316 3mm thick walls with 1.5mm dimple jacket suitable for steam application, fully welded
  3. Stainless steel 304/No.4 cladding and insulated. This tank is equipped with Sepak Industries Scrape Surface Agitator.
  4. 1 only stainless steel 316 pipe work for product transfer from Stock Pots to Reduction Pan.
  5. 1 only Sepak Industries Pty Ltd hygienic lobe pump mounted on stainless steel 304 trolley with pump on/off switch. This pump is suitable for thick products so long as the pump is primed.
  6. Heating control system for 3 vessels.
  7. 3 only Food grade stainless steel 316 hygienic manual diversion valve for Reduction pan isolation.
  8. 3 only Temperature controllers mounted on stainless steel IP56 enclosure.
  9. Stainless steel steam pipe work with steam clamps and galvanised cladded insulations.
  10. 1 only Monorail Crane for lifting bone basket, electric winch manual travel.
  11. 2 only stainless steel 304 bone baskets with bottom opening for bone discharge.
  12. Interconnecting pipe work pieces for pump,
  13. Steam pipe work, brackets and insulation in stainless steel clad for production area.
  14. Wall mounted ventilation system for the Jus production area.
  15. Supply of labour and Engineers for design, installation and commissioning of the system (3 days for commissioning and training).

2.1 ASSUMPTIONS:

  1. Dried compressed air is available.
  2. 415V 3 phase power available, sufficient to accommodate pumps, electronic components and gas steam boiler.
  3. All services within 1 m of our system.
  4. Staff amenity and safe work place is to be provided by client

2.2 CLEANING OF THE SYSTEM:

The system is manufactured to food standards, as such, it can be CIP (Clean-In-Place). This system is for manual cleaning only. However, you will need to consult your chemical supplier for the optimum temperature and time required for both cleaning and sterilisation.

2.3 DESIGN CONDITIONS:

Product   Beef bone + vegetables, add red wine at approp. time
Product Physical properties   Similar to water
Design pressure   150 kPa
Design Temperature   115oC
Cooking time   Up to 12 hours
Evaporation time   Up to 12 hours
Compressed air required   Yes, To Be Advised (TBA)
Electricity required   Yes, 3-phase 415V, TBA
Accuracy   As per manufacturers specifications, Sepak Industries Pty Ltd will not be responsible if there were discrepancies.